MUHAMMAD OMER
Karachi
Summary
With 9 years of automotive engineering experience at a reputable company, expertise includes project management, quality control, and quality assurance. Successfully launched the Corolla Cross, Pakistan's first hybrid vehicle, during tenure at IMC. Consistently achieved and maintained key performance indicators in safety, quality, productivity, cost, and human resource development.
Overview
9
9
years of professional experience
Work History
Global Production Preparation Lead - Assembly Shop
Toyota Motor
01.2025 - Current
- Intra Company Transferee for 6-month duration on BZ4X (Toyota's First Electric Vehicle ) Model Change project at Motomachi Plant in Assembly Shop.
- Grasp Production Preparation Procedures from 1st Trial (Goshi) to SVP (Start of Volume Production)
- Understand roles and responsibilities of each department for smooth launch.
- Confirm Jigs & Equipments through trial productions and develop Punch List (Issues and Countermeasure monitoring)
- Yokoten (Best Practice Sharing) to Home Company (IMC)
Senior Assistant Manager- Assembly Shop
Indus Motor Company
01.2021 - Current
- Assembly Project Lead For Corolla Cross – First Local Hybrid in Pakistan
- Lead a team of 3 Pilot Members for the Layout & Process arrangement of new model induction on existing Production line.
- First time 3 models mix production in Assembly Shop.
- Conducted detail study of Technical Drawings for the production preparation items such as Tools, Equipments, Part Racks, Jigs & Sub Assembly Tables.
- Installed 4 Major equipments with support of TMA PE – Toyota Motor Asia (Thailand)
- Cross-Functional support for the implementation of QA–Network systems & Quality Control Check points.
- Developed Standardized Work Documents – WIS, EIS, SWC, SWCT, Yamazumi.
- Offline & Online Training of approx. 300 Manpower for New Model Induction
- Executed Major Process Changeover at existing line which included 36 New Processes
Senior Assistant Manager - Assembly Shop
Indus Motor Company
01.2019 - 01.2021
- Main Quality PIC for Assembly Shop
- Close Monitoring of Quality KPIs – Functional & Appearance Defects which Includes Root Cause Analysis, implementation of appropriate countermeasures & monitoring of countermeasure effectivity
- QA–Network system implementation in assembly shop in all categories – Tightening, Connectors, Assembly, Piping, etc
- Conducted detail study for transformation from Pneumatic guns (Hose) to Battery Guns (Hose-less) & develop SOPs for the management and charging cycles to ensure zero-downtime.
Assistant Manager - QC Local Parts
Indus Motor Company
01.2016 - 01.2019
- Ensure defect free parts from vendors through receiving inspection and development of quality gates at supplier end.
- Regularly attend daily, weekly and monthly meetings directed to achieve KPIs
- Present detail reports to management on supplier issues affecting quality and productivity
- Conduct Supplier Quality Assurance Manual Audits in correspondence with Development Department
- Revised Vendor Quality Feedback System to ensure concrete actions and responses from vendors.
Education
Masters in Engineering Management - Industrial Management
NED University of Engineering And Technology
Karachi, Pakistan01.2019
Bachelor's of Engineering - Mechanical Engineering (Specialized in Automotive)
NED University of Engineering And Technology
Karachi, Pakistan01.2015
Skills
- Lean Manufacturing
- Quality Control
- Root Cause Analysis
- Time Studies
- Project Management
- Attention to detail
- Process Optimization
- Production Layout Design
- Teamwork and collaboration
Accomplishments
- First time achieved 0.1 Local Parts DPU in TDEM Audit 2017
- Smooth Startup of Corolla Cross Volume Production
Languages
Urdu
Bilingual or Proficient (C2)
English
Advanced (C1)
Japanese
Beginner (A1)
Training
- Toyota Business Practice
- A3 Methodology
Timeline
Global Production Preparation Lead - Assembly Shop
Toyota Motor
01.2025 - Current
Senior Assistant Manager- Assembly Shop
Indus Motor Company
01.2021 - Current
Senior Assistant Manager - Assembly Shop
Indus Motor Company
01.2019 - 01.2021
Assistant Manager - QC Local Parts
Indus Motor Company
01.2016 - 01.2019
Masters in Engineering Management - Industrial Management
NED University of Engineering And Technology
Bachelor's of Engineering - Mechanical Engineering (Specialized in Automotive)
NED University of Engineering And Technology
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