HEMANT S. CHAUDHARI
Senior Design Engineer, Automotive plastic Trims Design
Jalgaon
Summary
“Looking for a challenging career, where there is scope for demonstration, always on a look-out for a positive and bigger outlook. Skills are ideas; thrive on Imagination and Passion, Rigorous thinking and Boundless curiosity. A Learner for life”.
Overview
3
3
Languages
2
2
Certifications
7
7
years of professional experience
Work History
Sr. Design Engineer
SUZUKI MOTORS LTD. ONSITE - TATA ELXSI LTD. (TEL)
01.2026 - Current
- Experience in Complete Product Lifecycle from Styling data feasibility, Concept Generation, Benchmarking, detail design, part development, proto testing to SOP Stage for both IC & EV 2-Wheelers 250 CC to 1000 CC Platforms.
- Creating Master Sections to Study Gap & Flush conditions for Class-A Surface and Validate with Design Guidelines and Packaging Study.
- Developed Matching data to finalize mounting locations, visible mounting area and assembly sequence for digital mock-up (DMU).
- Executed Draft-Analysis to confirm the manufacturability of parts and performed lifter & slider feasibility studies for implementing B-Surface modeling technique, with thickness optimization & re-modification.
- Looking Tolerances Stack-Up resulting in the Gap & Flush variation on the Vehicle.
- Coordinating with vendors for delivery of parts as per Quality, Cost & Time Targets.
- Prepared and validated design checklists aligned with OEM guidelines for interior plastic trims, ensuring consistent data quality and cross-functional alignment.
- Project worked on:
- EV & IC Vehicle [2026-01-07 To till Date]
- → Design & Development of Panel Meter front, cowl body.
- → Mounting feasibility of rear fender, License plate
- → water drainage analysis.
- → Battery packaging.
Sr. Design Engineer
TATA ELXSI LTD
02.2024 - 12.2025
- Perform style analysis, gap & flush analysis, Tolerance stack up analysis tooling feasibility, prototype builds, testing and root cause analysis of issues.
- Collaborating with cross-functional teams (MFG, Purchasing, CAE) to develop innovative solutions to problems.
- Provide multiple proposals in CAD to make feasible design solutions (considering tooling, sink mark, assembly fixation, aesthetics, feasibility, post manufacturing process etc.)
- Creating DFM, DFMEA, DFA Reports Including release activity.
- Benchmarking & built concept master sections.
- Define B side technical features as per the part process and assembly, provide solutions for undercut and plastic defects in CAD.
- Provide alternative for style surface for issues like tooling, packaging, improper draft for graining, gap and flush etc.
- Perform clash analysis to identify clashes within the parts and the environment parts.
- Release activity in TCUA
- Project worked on:
- TATA - RE-MIDI 4X12, 9X12 BUS [2025-05-01 To 2025-11-30]
- → Design dashboard structure, Component like Front Dash Inner, Side dash, Serration, Main Dashboard, Cluster panel, Side console.
- TATA - SEIRRA- INTERIOR TRIM PRODUCT DEVELOPMENT [IM]
- → Development of Interior trim part such as Door Trim, A, B, C, D Pillar, Carpets, Firewall insulation, Headliner, Parcel Shelf.
- → Development`
- TATA - TIGOR OF HATCHBACK [2025-01-01 To 2025-03-31]
- → Design & development affected parts such as Tailgate trim, Load-floor carpet Wheel arch, Spat.
- → Proposed A-surface style, provide multiple solution on fixing strategic solution.
- → Study of ORVM, IRVM, Tailgate opening/closing mechanism.
- TATA - CURVY CNG, Twin Cylinder [2024-07-08 To 2024-12-31]
- → Responsible to design Boot area (Blow Mold LH/RH Centre, Load Floor Carpet, C Pillar after assembly of Twin Cylinder CNG Pump.
- → Implementing gap and flush Between various parts.
- TATA - Nexon CNG, Twin Cylinder [2024-03-01 To 2024-07-07]
- → Responsible to design Boot area (Blow Mold Centre, Load Floor Carpet, Utility Bin, C Pillar LH / RH
- →Release activity in PLM.
- Led cross-functional teams to design innovative engineering solutions, enhancing product performance and reliability.
- Utilized advanced CAD software to develop detailed design models, streamlining project timelines and efficiency.
- Mentored junior engineers on best practices in design methodologies, fostering a culture of continuous improvement.
- Implemented agile project management techniques, resulting in improved collaboration and timely project deliveries.
Tool Room Engineer - Design
VARROC POLYMERS LTD. (VPL)
06.2023 - 01.2024
- Performed design evaluations to confirm conformity with outlined requirements. Completed detailed checklists to improve efficiency of project assessments.
- Implement remedial measures addressing design modifications from supplier.
- preliminary bill of materials (BOM) related to mold assembly.
- product feasibility analysis for molding development of conceptual designs and evaluations for rfq
- project implemented on:
- a and b support structures for fender front lower cladding front wheel seat foam mold etc.
- Directed continuous improvement initiatives resulting in reduced waste and enhanced tool lifecycle management.
- Directed continuous improvement projects yielding decreased waste and upgraded tool lifecycle management.
- Designed and developed innovative tooling solutions, enhancing production efficiency and reducing lead times.
- Collaborated with cross-functional teams to refine design specifications, ensuring alignment with operational requirements.
- Conducted comprehensive analysis of existing tooling processes, identifying opportunities for improvement and cost reduction.
- Implemented best practices in tool design, contributing to a 15% increase in overall productivity.
Junior Design Officer
MUTUAL ENGINEERING PVT LTD. (MEPL)
09.2020 - 06.2023
- Design and development of plastic injection mold and monitor the process at every stage till final trial.
- Tool / Product Modification Feasibility as per Injection molds.
- Core & cavity extraction, Ejection, Cooling of core, Cavity, Slider & lifter, Undercut analysis. Cylinder operated pins, Double ejections, Delay mechanism & Transfer mechanism.
- Engineering calculations like shrinkage define, Ejection stroke calculation, Lifter angle calculation, Mechanical Spring selection & Calculation, Hydraulic Cylinder Selection & calculation, Clamping force & Tonnage calculation.
- Project worked on:
- Experience in conducting feasibility studies, product testing, and quality control checks.
- Co-ordinate & follow up with concerned department like tool room & quality.
- Prepare the Bill of Material (BOM) of Mold Assembly.
- DENSO – Front face duct cover, Filter cover, slave mix door
- TATA AUTO COMP– Wheel arch Cladding, Rear bumper skid plate, Front bumper skid plate.
- MATE – Floor Console, Roof rail
- TVS– Glove box, Side trim floor FR LH & RH
- BAJAJ ELECTRICAL– Air cooler, mixer & water heater project
- BAJAJ AUTO – Battery Cover, Fender front bottom
- Led design initiatives by collaborating with cross-functional teams to develop innovative solutions.
- Utilized CAD software to create detailed design drawings that met project specifications.
- Conducted thorough design reviews, ensuring compliance with industry standards and client requirements.
- Mentored junior team members on design principles and best practices to enhance team performance.
Junior Designer (Trainee)
OM GALAXY PRECISION MOULD CRAFTS PVT. LTD.
10.2019 - 09.2020
- To Prepare and check 2D drawings, prepare product drawing, Maintain Documentary related to molds, 3d modeling.
- Project worked on:
- FINOLEX, SUPREME, PRINCE Pipe Mold.
Education
MBA - Operation Management
Mumbai University
Virar 04.2001 -
B.Tech - Mechanical Engineering
NMU
Jalgaon 04.2001 -
Diploma - Mechanical Engineering
MSBTE
Jalgaon 04.2001 -
No Degree - SSC
STATE BOARD, MAHARASHTRA
Jalgaon 04.2001 -
Skills
PLM & CAD Tools: CATIA V5R34, NX 2027, Teamcenter
Automotive: 4-Wheeler: Interior Trims, Instrument Panel, Center Console, Door Trims, BIW 2-Wheeler: Wind Shield, Front & Rear Fender, Fairing & Cowl Trims, Plastic part design, Class-A/B/C surfaces, Master Sections, GD&T, Tolerance Stack-up, DFM, DFMEA
Manufacturing: Injection Molding, Tooling Feasibility, Draft Analysis
Leadership: Team Leadership, Design Reviews, Supplier Coordination, BOM Management
DFMEA reporting
Cross-functional collaboration
Tooling feasibility studies
Advanced 3D modeling
Continuous improvement mindset
Design validation testing
Geometric dimensioning and tolerancing
Cost reduction strategies
Design for manufacturing
CATIA V5
Problem-solving
Certification
Certificate: Online Workshop on Race Car Principles for Baja and FSAE Teams.
ACHIEVEMENTS
A research paper on ‘EXPERIMENTAL ANALYSIS OF COMPOSITE DESICCANT MATERIAL’ in International Conference organized by “SOUTH ASIAN RESEARCH CENTRE” in PUNE., An excellent paper award in the International Conference organized by SARC (South Asian Research Centre) held at PUNE, A research paper on ‘DESIGN AND ANALYSIS OF GO-KART WHEEL RIM BY USING CATIA AND ANSYS’ in NATIONAL CONFERENCE ON TECHNICAL AND INVITATION-2019 Special Conference issue.
DECLARATION
I do hereby declare that the above furnished details are true and correct to the best of my belief and knowledge. Place: Pune Date: 2026-03-06
Timeline
Sr. Design Engineer
SUZUKI MOTORS LTD. ONSITE - TATA ELXSI LTD. (TEL)
01.2026 - Current
Sr. Design Engineer
TATA ELXSI LTD
02.2024 - 12.2025
Tool Room Engineer - Design
VARROC POLYMERS LTD. (VPL)
06.2023 - 01.2024
Junior Design Officer
MUTUAL ENGINEERING PVT LTD. (MEPL)
09.2020 - 06.2023
Junior Designer (Trainee)
OM GALAXY PRECISION MOULD CRAFTS PVT. LTD.
10.2019 - 09.2020
MBA - Operation Management
Mumbai University
04.2001 -
B.Tech - Mechanical Engineering
NMU
04.2001 -
Diploma - Mechanical Engineering
MSBTE
04.2001 -
No Degree - SSC
STATE BOARD, MAHARASHTRA
04.2001 -